Steel Core Conveyor Belt

 
HEAVY-DUTY MATERIALS HANDLING BELTING

Steel Cord Conveyor Belt

A rubber conveyor belt reinforced with a steel wire rope skeleton, built for large tensile strength, high impact resistance, small elongation and long service life — the standard choice for long-distance, large-haul, high-speed conveying in coal, mining, port and metallurgy operations.
ST630–ST6300Full belt strength range
≤450%Elongation at break (GB/DIN grades)
Up to 2400mmStandard belt width
GB & DINGB9770-88 / DIN22131-88 compliant

A steel skeleton built into the rubber, not just laid on top

Wire rope conveyor belt is a rubber conveyor belt that uses steel wire rope as its load-bearing skeleton instead of woven fabric plies. The belt is built up from four layers — core rubber, the steel wire rope reinforcement itself, the covering rubber layer, and the edge rubber — bonded into a single carcass. This construction is what gives the belt its large tensile strength, good impact resistance, small elongation, good troughability and good flex fatigue resistance compared with fabric-ply belting of the same duty. Because elongation stays low even under heavy load, the belt is the standard specification for anti-tear material handling over long distances, large spans, high volumes and high speeds — conditions where a fabric belt would stretch, mistrack or fail well before a steel cord construction does. It is widely used across coal mines, metal mines, ports, electric power, metallurgy and building materials industries.
  • Core reinforcementSteel wire rope (cord), not fabric ply
  • Belt makeupCore rubber + steel cord + cover rubber + edge rubber
  • Belt strength rangeST630 to ST6300
  • Elongation at break400–450% (per GB700-88 / DIN22131-88)
  • Applicable standardsGB9770-88, GB700-88, DIN22131-88
  • Best suited forLong distance, large haul, high-speed conveying

What the steel cord construction gives you

Every advantage of this belt type traces back to one design choice: a continuous steel wire rope skeleton running the length of the belt in place of woven fabric.

Large tensile strength

Steel cord breaking strength runs from 6.93 kN/piece on ST-630 up to 124.74 kN/piece on ST-6300, giving the belt carcass strength fabric plies can't match at the same thickness.

Small elongation

Elongation at break stays in the 400–450% range across GB and DIN grades, so the belt holds its length and tracking under sustained heavy load instead of stretching out of spec.

Good impact & flex resistance

The rope-and-rubber carcass absorbs loading impact and tolerates repeated flexing over pulleys without the cord-to-rubber bond breaking down.

Good troughability

The steel cord layout and rubber gauge are set out so the belt troughs cleanly on standard idler sets rather than fighting the frame.

Belt strength specifications (ST-630 to ST-6300)

Cord diameter, cord structure, pitch, working tension and minimum pulley diameter scale together with belt strength — the full construction table below is what we quote from.
Standard construction by belt strength grade (ST-No.)
Belt strength Cord diam. d (mm) Cord structure Pitch P (mm) Working tension (N/mm) Cover thickness t1/t2 (mm) Belt weight (kg/m²) Min. pulley diam. (mm) Cord strength (kN/piece)
ST-630 3.0 6*7+1WS 10 90 5*5 20.0 800 6.93
ST-800 3.5 6*7+1WS 10 110 5*5 20.6 800 8.8
ST-1000 4.0 6*7+1WS 12 140 6*6 24.7 800 13.2
ST-1250 4.5 6*7+1WS 12 175 6*6 25.4 800 16.5
ST-1600 5.0 6*19+1WS 12 225 6*6 26.0 1000 21.12
ST-2000 6.0 6*19+1WS 12 285 8*6 30.0 1000 26.4
ST-2500 7.5 6*19W+1WS 15 355 8*6 32.2 1250 41.25
ST-3150 8.1 6*19W+1WS 15 450 8*8 35.7 1400 51.98
ST-4000 9.1 6*19W+1WS 17 570 8*8 37.8 1600 74.8
ST-4500 9.7 6*19W+1WS 16 645 8*8 38.7 1800 79.2
ST-5000 10.9 6*19W+1WS 17 715 8.5*8.5 41.9 1800 93.5
ST-5400 11.3 6*19W+1WS 17 760 9*9 43.9 2000 101
ST-6300 12.3 6*19W+1WS 18 900 10*10 48.3 2000 124.74
Cover thickness shown as top/bottom (t1*t2). Minimum pulley diameter is the smallest recommended pulley for that grade; using a smaller pulley shortens belt life through excess cord flexing.
Steel cord adhesion (bond strength) by standard
Standard ST600 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST3150 ST4000
GB9770-88 (N/mm) 54 60 64 69 74 84 98 108 118
DIN22131-88 (N/mm) 60 70 80 95 105 105 130 140 145
DIN22131-88 also rates ST4500 (150 N/mm), ST5000 (165 N/mm), ST5400 (175 N/mm) and ST6300 (180 N/mm), which fall outside the current GB9770-88 table.

Number of steel cords by belt width

Cord count per belt width is fixed by grade to keep cord spacing (pitch) within the specified range — this is what determines how a given width is actually built, not just cut to size.
Width (mm) ST600/800 ST1000–2000 ST2500/3150 ST4000 ST4500/5000 ST5400 ST6300
800 75 63 50
1000 95 79 64 56 60/56 56 52
1200 113 94 76 68 72/68 68 63
1400 133 111 89 79 84/79 79 74
1600 151 126 101 91 96/91 91 85
1800 171* 143 114 103 107/103 103 96
2000 159 128 114 120/114 114 107
2200 176** 141 125 133/125 125 118
2400 193** 155 137 146/137 137 129
*1800mm figure applies to ST800 only. **2200–2400mm figures in this column apply to ST2000 only. Full width/grade combinations confirmed at quotation.

Rubber cover physical properties

Cover compound is available across five duty classes to match abrasion, cut and gouge conditions on site.
Test item Unit GB Class H GB Class M DIN Class W DIN Class X DIN Class Y
Tensile strength MPa, min 17.65 13.73 18 25 20
Elongation at break %, min 450 400 400 450 400
Change after aging (strength & elongation) % -25 to +250 -25 to +250 -25 to +250 -25 to +250 -25 to +250
Abrasion loss max 0.6 cm³/1.61km 0.8 cm³/1.61km 90 cm³ 120 cm³ 150 cm³
GB700-88 classes (H, M) and DIN22131-88 classes (W, X, Y) are quoted according to the abrasion and impact conditions of your line.

Built for coal, mining, port & metallurgy handling

Wherever material has to move long distances, at high speed, in large volumes, or under conditions that would tear a fabric belt, steel cord construction is the standard specification.
  • Coal mine underground & surface conveying
  • Metal & non-metal mining operations
  • Port & bulk terminal material handling
  • Electric power plant coal & ash handling
  • Metallurgy & steel plant raw material lines
  • Building materials & cement production
  • Long-distance overland conveyor systems
  • Large-span, high-volume bulk transport
  • High-speed conveying lines
  • Anti-tear material handling applications

Why source from us

Manufactured to order and exported worldwide, with specifications verified against your line before production.
Factory directManufactured in-house, not trading-company resold
OEM / ODMCustom width, length, strength grade & cover class
Quality testedTested against GB & DIN standards before shipment
Global exportExperience shipping to Asia, Africa, Middle East & beyond

Common questions

How is a steel cord belt different from a fabric (multi-ply) conveyor belt?

Fabric belts rely on woven textile plies for tensile strength and stretch more under load. A steel cord belt replaces those plies with a continuous steel wire rope skeleton, giving far higher tensile strength (up to ST-6300) with much lower elongation at break, which is why it's specified for long-distance, high-tension, high-speed lines.

How do I choose the right ST grade for my line?

ST grade is selected from your required belt tension, conveying distance, incline, and load — send us your conveyor length, lift, capacity and material type and we'll recommend the matching strength grade and construction from the table above.

What cover rubber class should I specify?

Class selection depends on how abrasive, sharp or high-impact your material is. Class H/W suits general abrasive duty, while X/Y grades are specified for higher-impact or gouging material such as run-of-mine ore.

Is the minimum pulley diameter a hard limit?

Yes — running a steel cord belt over a pulley smaller than the minimum listed for its grade accelerates cord fatigue and shortens belt life, so pulley sizing should be checked against the belt strength grade before installation.

What information do you need to quote a steel cord belt?

Required belt strength (or conveyor length/lift/capacity so we can calculate it), belt width, cover rubber class, and any standard you need to match (GB or DIN).

 

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